Welding Wire Production Line

Use: wipe the wire surface and peel the scale and impurity on wire surface more clearly.

Material diameter:Φ5.5mm

Speed:100 m/min

Brush speed:1400r/min

Rated power:3*4kw+2kw

Measurement: 3670mm*1550mm*1870mm(L*W*H)

Weight:1400kg

Inhalation of air volume for dusting machine:1060m3/h

Output:1000-1200kg wire /h

Voltage: 380V

3.LZ550-8 straight line wire drawing machine

Inlet wire dia:Ф5.5mm

Outlet wire dia:Ф2.2mm

Material: carbon steel wire

Framework:14# B style U steel

Capstan:ZG45# steel,diameter 550mm, coated tungsten carbide, HRC60. Capstan running time ≥26000 hours. The height of the capstan is 280mm. The height of spraying tungsten carbide is 80mm and the thickness is 2mm. The temperature of the capstan< 80℃. Roughness <0.8μmm.There are operation buttons in front of each capstan.

Cooling type: narrow slit water cooling , water proof and anticorrosive treatment.

Die box:Welding part is adopted for the die box. The guide roller is in front of die box and coated with tungsten carbide. The die box is divided into lubrication cavity and cooling cavity. Ball valve adjusts water feeding flow. The position of die box can be adjusted to adapt the position of wire for drawing. The dancer arm wheel is in the entry of die box to adjust the drawing speed of every drawing block. It is driven by pneumatic cylinder. Tension roller is made of special steel alloy and heat treated to have long working life.

The wire tension is detected by the TE sensor(none touch type) dynamically and feedback signal to the motor driver.

Protective cover: made of cold-roll steel sheet. The workers can watch the wire running by the window on the protective cover. It needs to put down the protective cover before running. If lifting up the protective cover, the machine will stop.

Driving Method: Gear and belt. Gear box length 623mm, width 400mm, height 240mm. Gear material is carbonized 20CrMnTi. Working noise < 78 decibels.

Bear:produced by ZWZ,material: GCr15

Lubrication system:lubricating grease

Motor:the first 22KW, others 18.5KW,variable frequency motor. Pneumatic system is for motor brake. The material of motor brake:spheroidal graphite cast iron.

PLC: SIEMENS S7-300 made in Germany

Inverter:Sine brand. The first 22KW, others 18.5KW

Sensor:Dingchen brand

Low voltage apparatus: CHINT Brand, including air switch, electricity meter, terminal, trunking, electric relay, potentiometer, control switch and so on.

Operation:including touch screen, emergency button, ready button, stop button, accelerate button, decelerate button, fault button and reset button. Touch screen is colorful and the brand is Weinview . The yield can be presented on the screen by the meter-counter or weight-counter. The drawing speed can be adjusted on the screen.

Yield:1200kg/hour

Measurement:L 10.4m,W1.8m,H 1.3m

Weight:6671 kg

4.Taking up machine

Model:SX710

Motor:11KW variable frequency tension motor Jinsheng Brand

Spool fixing device: Pneumatic cylinder

Spooling type: Polished rod

Diving method:Belt

Inverter:Sine Brand, 11KW Tension inverter

Loading wire:400-500Kg

5．Payoff spooler machine

Model:710

Motor:11KW variable frequency tension motor Jinsheng Brand

Spool fixing device: Pneumatic cylinder

Spooling type: Polished rod

Diving method:Belt

Loading wire:500Kg

6．LZ400 Straight line wire drawing machine

Inlet wire dia:Ф2.2mm

Outlet wire dia:Ф0.8mm, 1.0mm, 1.2mm, 1.8mm

Framework:14# B style U steel

Capstan:ZG45# steel,diameter 400mm, coated tungsten carbide, HRC60. Capstan running time ≥26000 hours. The height of the capstan is 208mm. The height of spraying tungsten carbide is 80mm and the thickness is 2mm. The temperature of the capstan< 80℃. Roughness <0.8μmm.There are operation buttons in front of each capstan.

Cooling type: narrow slit water cooling , water proof and anticorrosive treatment.

Die box:Welding part is adopted for the die box. The guide roller is in front of die box and coated with tungsten carbide. The die box is divided into lubrication cavity and cooling cavity. Ball valve adjusts water feeding flow. The position of die box can be adjusted to adapt the position of wire for drawing. The dancer arm wheel is in the entry of die box to adjust the drawing speed of every drawing block. It is driven by pneumatic cylinder. Tension roller is made of special steel alloy and heat treated to have long working life.

The wire tension is detected by the TE sensor(none touch type) dynamically and feedback signal to the motor driver.

Protective cover: made of cold-roll steel sheet. The workers can watch the wire running by the window on the protective cover. It needs to put down the protective cover before running. If lifting up the protective cover, the machine will stop.

Driving Method: Gear and belt. Gear box length 623mm, width 400mm, height 240mm. Gear material is carbonized 20CrMnTi. Working noise < 78 decibels.

Bear:made in ZWZ of China,material: GCr15

Lubrication system:lubricating grease

Motor:11KW,variable frequency motor. Pneumatic system is for motor brake. The material of motor brake:spheroidal graphite cast iron

Inverter:Sine brand 11KW

Sensor:Dingchen brand

PLC: SIEMENS S7-300 made in Germany

Sensor:Dingchen brand

Low voltage apparatus: CHINT Brand, including air switch, electricity meter, terminal, trunking, electric relay, potentiometer, control switch and so on.

Operation:including touch screen, emergency button, ready button, stop button, accelerate button, decelerate button, fault button and reset button. Touch screen is colorful and the brand is Weinview . The yield can be presented on the screen by the meter-counter or weight-counter. The drawing speed can be adjusted on the screen.

7.Taking up machine

Model:SX710

Motor:11KW variable frequency tension motor Jinsheng Brand

Spool fixing device: Pneumatic cylinder

Spooling type: Polished rod

Diving method:Belt

Inverter:Sine Brand 11KW Tension inverter

Loading wire:400-500Kg

8．Payoff spooler machine for coating copper

Model:710

Motor:11KW variable frequency tension motor Jinsheng Brand

Spool fixing device: Pneumatic cylinder

Spooling type: Polished rod

Diving method:Belt

Loading wire:500Kg

9. Tension stand

10.Copper coating tank

Including: Alkali tank

Water tank

Sulphate tank

Water tank

Copper tank

Neutralizing Tank

Hot water tank

Drying box

Electric control system

11. Polish machine

Polish capstan: diameter 300mm, with Tungsten Carbide surface

Power: 4KW

12. Copper coating take up machine

Model:SX710

Motor:11KW variable frequency tension motor Jinsheng Brand

Spool fixing device: Pneumatic cylinder

Spooling type: Polished rod

Diving method:Belt

Inverter:Sine Brand 11KW Tension inverter

Loading wire:400-500Kg

13. Layer winding machine

Compose of: 710 Spooler payoff, tension bracket, layer winding

Layer winding power: 5.5KW variable frequency motor

Payoff power: 15KW variable frequency motor

Control system:

SIEMENS brand PLC, Made in Germany.

Weinview brand touch screen. The yield can be presented on the screen by the meter-counter or weight-counter. There are buttons on the operation panel.